A typical automated production line system is generally composed of actuators, sensors, controllers, operating stations and other parts. Only by ensuring the normality of the components in the system and the coordination of software and hardware can the automation system work normally. Once the automation system works abnormally in the automated production line, the quality will drop, production will be reduced and production will be stopped, and the equipment will be damaged or even personal accidents. Therefore, ensuring the stability, reliability and safety of the automation system has significant economic and social benefits.

LED fluorescent lamp automated production line

Fault diagnosis of automated production line equipment is the analysis and resolution of various faults arising from a series of work processes such as machinery manufacturing. And use advanced sensor receiving technology for various physical quantities that appear in the process to transmit signals and signal processing. According to the results of analysis and processing, professional inspections are taken for the operation status of production line equipment and product quality, and the continuous development of failures is predicted. Diagnose and alert the source of the fault.

Because of the diversification and complexity in the production process of automation equipment, a new type of technology has been produced. Due to the combination of modern equipment technology and expert expertise, it has demonstrated strong survivability and can definitely greatly increase the output of manufacturers’ products. Stability of quality. Provide more favorable support for enterprise development. When an automation system fails, it is first necessary to understand the failure mode, that is, the symptoms, and analyze the mechanism of the failure through the symptoms, that is, the cause of the failure, and finally prescribe the right medicine and adopt a suitable treatment method to recover.

Through the analysis and classification of common faults in automated production lines, a fault library can be established, and online fault monitoring, expert diagnosis systems and other technologies can be used to accurately and timely obtain the health of the automation system, provide status reports, and formulate a reasonable maintenance plan to minimize The time for downtime for maintenance, and the ability to respond quickly after a failure occurs, and improve the reliability and stability of the automation system with low cost and high quality, so as to ensure the normal operation of the production process and equipment.