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Factors affecting the efficiency of assembly lines

2021-04-21(1294)Views

The assembly line is a very important production method in enterprise production, especially in mass production, it is inseparable from the assembly line. In the production of enterprises, for products that have a variety of parts and components and are to be mass-produced, they are all carried out and completed by assembly lines, which can increase work efficiency several times. However, because the assembly line is an organic combination of multiple program components and people, if resources are not well allocated, the production efficiency of the assembly line may be greatly reduced. For example, if the products, equipment, personnel, logistics transportation and production methods cannot be well deployed, if one of them fails, it will affect the production efficiency of the entire assembly line.

The assembly line is a very important production method in enterprise production, especially in mass production, it is inseparable from the assembly line. In the production of enterprises, for products that have a variety of parts and components and are to be mass-produced, they are all carried out and completed by assembly lines, which can increase work efficiency several times. However, because the assembly line is an organic combination of multiple program components and people, if resources are not well allocated, the production efficiency of the assembly line may be greatly reduced. For example, if the products, equipment, personnel, logistics transportation and production methods cannot be well deployed, if one of them fails, it will affect the production efficiency of the entire assembly line.


装配流水线

Assembly line


一, Consider the factors that affect the efficiency of the assembly line only from the assembly line.

The composition of different types of assembly lines is different, which is mainly reflected in the following aspects:

1. Material handling equipment on assembly line (belt or conveyor, crane)   

2. The type of layout of the production line (U-shaped, linear, branched)   

3. The form of beat control (mobiles, human movement)   

4. Assembly varieties (single product or multiple products)  

5. Assembly line workstation characteristics (workers can sit, stand, follow the assembly line or move with the assembly line, etc.)   

6. The length of the assembly line (several or many workers)


2. If you consider the overall situation of the entire factory of the assembly line, the following three factors should be considered.

1. The first consideration is the logistics and transportation on the assembly line.

As the source of the assembly line, logistics is also an important part of production in the factory floor. Then there must be a concept that production factors determine how much material moves. That is to say, in unit time, assembly lines with more finished products are naturally required More materials. Then it is necessary to choose an economical and reasonable transportation method for the flow of materials. When the transportation distance is short, there is still a non-stop rhythm to transport to the assembly line. The rhythm must be controlled, and it cannot be busy in different workstations. In the past, some materials were not available, so it is very necessary to establish an effective control system to ensure the flow of materials.


2. The storage of the warehouse is also a key point that affects the energy efficiency of the assembly line

Because in the production process, if the delivery of materials is interrupted, it means that the production is interrupted. At this time, the storage capacity of the warehouse is also a key test object. That is to say, it is very necessary to maintain a certain amount of storage no matter what. Otherwise, there will be the possibility of production shutdown. In addition, all auxiliary equipment provides maintenance and services for production, which also play an important role.


3. A more important point to consider later is the structure of the plant

Because once the factory is established, the variability is very small. Therefore, at the initial stage of design, the structure of the plant should be planned and designed according to the production characteristics. If many problems are not considered during construction, defects will be revealed during the production period, which will affect the production efficiency of the assembly line.


What products the factory mainly produces, what are the main resources of the factory, what products will be produced in the future, and what resources will be added. These must be considered before installing the assembly line in order to better improve the production efficiency of the assembly line.

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